Technology for lithium ion battery recycling plants with complete component’s separation
A lithium-ion battery recycling machine is a specialized piece of equipment that is designed to extract valuable materials from used or discarded lithium-ion batteries. The recycling process typically involves crushing and shredding the batteries to break them down into smaller pieces, and then using various techniques to separate and recover the different materials, including metals like cobalt, nickel, and lithium. The recovered materials can then be used to make new batteries or other products.
Lithium battery recycling plant is used for dismantling and recycling the soft package battery, cellphone battery, shell battery, cylindrical battery etc. Different types of lithium batteries have different recycling procedures.
Recycling Process
1. Pre-shredding: shredding and crushing the batteries to break them down into smaller pieces, exposing the materials inside.
2. Magnetic Separation: This is particularly useful for separating metals such as iron, which can be extracted using a magnet.
3. Crushing and grinding: This process helps to liberate the metals from the non-metallic components.
4. Air Separation: through an air separator machine, which uses air currents to separate the metals from the non-metallic components. The metals are collected in one stream, while the non-metallic components are collected in another.
5. Secondary Crushing and grinding: This process helps to liberate the metals from the non-metallic components.
6. Secondary Air Separation: through an air separator machine, which uses air currents to separate the metals from the non-metallic components. The metals are collected in one stream, while the non-metallic components are collected in another.
7. Dust Collection: The final step involves collecting any dust or debris generated during the recycling process and filtering it out to ensure a clean working environment.
Features
1. Sorting and Segregation Equipment: The first step in lithium-ion battery recycling is to sort and segregate the batteries according to their chemistry, size, and state of charge. The plant would have specialized equipment that can detect the type of battery and sort it accordingly.
2. Mechanical Processing Equipment: The next step in the recycling process is to mechanically shred the batteries to break them down into smaller pieces. This equipment can handle different battery types and chemistries to ensure the valuable materials are recovered.
3. Hydrometallurgical Processing Equipment: Hydrometallurgical processing is used to extract valuable metals such as lithium, cobalt, nickel, and manganese from the shredded battery pieces. The plant would have specialized equipment that can perform chemical reactions to separate the different metals from each other.
4. Refining Equipment: After the valuable metals are extracted, they are purified to remove any impurities. The refining equipment would use various techniques such as electrorefining, precipitation, and distillation.
5. Environmental and Safety Systems: The recycling process can produce hazardous waste and gases, and therefore, the plant would have environmental and safety systems in place to ensure the safety of workers and the environment. These could include exhaust gas treatment systems, wastewater treatment systems, and safety monitoring systems.
6. Quality Control and Testing Equipment: The plant would have quality control and testing equipment to ensure that the recovered materials meet industry standards and can be reused in the production of new batteries.
With the multi-layered and diverse TM Machinery product range, you will find the perfect
recycling solution for your business, customised to suit your requirements and needs.
TM-Machine engineers will “investigate” with the customer in order to define the proper machinery, proposing the best custom-made system. According to the customer needs about materials treatment, the capacity requirement and the warehouse layout, we will find the best solution. TM-Machine always strives for the best quality and highest possible recovery rates and outputs.
Material Testing
We invite you to send us samples of your materials with a description of your reduction requirements. Our testing laboratory will gladly analyze your needs and send you a sample of the finished product for your approval.
We will provide you a confidential technical analysis with the results and data.
Testing Machine Before Delivery
In order to provide customers with the best equipment quality, we provide testing machine service before delivery to ensure the normal operation of each equipment.
Installation & Commissioning & Training
M-Machine's service for recycling machines is now available worldwide. TM-Machine’s skilled technicians are available to assist with onsite installation, commissioning & training on request. This will enable customers to optimize the performance of their new plant. Customers will be briefed on all aspects relating to operation and maintenance by a TM-Machine technician. Dimensional drawings together with service requirements will be provided prior to delivery of the equipment. This will allow the customer to prepare the site and allow them to commence production in a timely fashion.
Spare Parts
Do you need advice about the right parts for your recycling machines? Our service and support experts will help find the right part and ship it to meet your needs. TM-Machine holds a adequately inventory of spare parts and their efficient service personnel will ensure that any required part will be dispatched without delay. Delivery of the spare parts may be by air, sea or courier depending on the urgency of the situation. Putting your trust in parts from TM-Machine guarantees the continuity of your work processes.
Quick Response
We assure you of a detailed reply within 24 hours upon receipt of your request, and providing you with professional advice.
CONTACT
Are you looking for a suitable recycling solution for your material? Please share a few more details with us and our experts will contact you right away!
