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HOME / APPLICATIONS/ Charcoal Making

Wood Charcoal Making Machine

Wood charcoal making machine turns wood into charcoal in the absence of free oxygen. After carbonization, we can get some valuable products, like wood charcoal. Every country has abundant wood resources, like different kinds of trees, old wood-made furniture, etc. If you use this machine to deal with this wood waste, you will get considerable returns. Now, there are two types, including easy-operation batch models and environmental-friendly continuous models.
What is Wood Pyrolysis?
Wood pyrolysis refers to a chemical reaction under a high-temperature situation in the wood charcoal reactor. The whole process is underway without oxygen. After the carbonization process of wood, the wood waste is made into wood charcoal and other products. When you take TM-Machine wood pyrolysis system, it is mainly divided into a feeding system, biochar reactor, discharging system and smoke purifying system.
Wood Pyrolysis Products
Wood pyrolysis products contain wood charcoal, wood vinegar and tar. They can be used or sold directly. If customers wanna improve the value of final products, use some equipment to reprocess them, for example, wood charcoal briquette making machine.
Advantages
Continuous Operation without Stop
TM-Machine charcoal manufacturing machines can work without stopping for 24 hours continuously. And the automatic working method is able to guarantee a long-term working time and few larbor cost. This wood charcoal production method maximizes customers’ interests.

Guarantee the Safety to the Most Extent
Firstly, PLC is assembled with an alarm device. When some parts go broken, this part will alarm automatically. Secondly, there is an explosion-proof water seal at the end of the combustible gas flue. Thirdly, there is an explosion-proof hole at the end of the reactor to relieve extra pressure.

Save Your Fuel Cost Largely
After a period of preheating, the combustible gas processed by condensers is enough to provide heat for the reactor. And some part of high-temperature smoke has been applied to provide heat for the dryer. Accordingly, you can save a great deal of fuel cost when you choose TM-Machine machines.

Make Sure Pollution-free Design
The environmental problem has become a serious matter we should pay attention to, especially in Asia and Africa. The government hopes more environmental protection industries will be introduced. TM-Machine machine is the ideal equipment which has a dedusting system to clean the waste smoke.
Working Process
Feed Wood into Wood Charcoal Making Reactor
Before pyrolysis, make sure the size of the wood is suitable. The smaller the material is, the better the carbonization effect is. Normally, we recommend the size of wood is no less than 2cm.
Besides, the drying system helps to reduce the extra water content of raw materials so that the final product-charcoal has great quality.
When wood meets the feeding requirement, push raw materials into the reactor.

Pyrolysis of Wood
Heating the combustion chamber. After reaching 150 degrees, the chemical reaction starts. When the temperature reaches 380℃, the wood charcoal will be generated. Besides charcoal, there is combustible gas in the reactor. Through processed by condensers, waste gas can be recycled to burn again. Moreover, some hot air will enter into the dryer to provide heat.

Discharge Wood Charcoal
Wood charcoal will be discharged at the end of the reactor automatically. Because TM-Machine wood charcoal production line is equipped with a water-cooling discharger, the final temperature of wood charcoal is about 30 degrees. This design helps to greatly reduce the possibility of spontaneous combustion.
Technical Parameters
TM-Machine offers 3 kinds of wood charcoal making equipment, including skid-mounted, batch and continuous wood charcoal equipment. When you wanna choose a suitable one, mainly consider capacity, land, and final wood charcoal uses.
TM-Machine skid-mounted charcoal making machines have one model, including TMT-05.
TM-Machine small wood charcoal making machines have three models, including TMT-J12, TMT-J18, and TMT-J40.
TM-Machine continuous wood charcoal making machines have two models. They are TMT-30 and TMT-50.
Model TMT-J12 TMT-J18 TMT-J40 TMT-05 Pro (skid-mounted) TMT-10 TMT-30 TMT-50
Input Capacity 12m³/batch 18m³/batch 40m³/batch 0.3-0.5m³/h 2-4m³/h 7-9m³/h 10-15m³/h
Reactor Size φ1900mm * L4500mm φ1900mm * L6600mm φ2800mm * L7100mm φ830mm * L5500mm φ1300mm * L14051mm φ1700mm * L14180mm φ2000mm * L14260mm
Land for Equipment (L*W*H, Standard Configuration) 9m*6m*6m 12m*6m*7m 15m*18m*7m 10m*8m*3.9m 29m*15m*5m 30m*15m*8m 35m*18m*9m
Weight (Standard Configuration) 18T 22T 34T 15T 35T 35T 49T
Energy Consumption (Standard Configuration) 11kw/h 13.5kw/h 25kw/h 31kw/h 34.7kw/h 61.5kw/h 116kw/h
Working Method Batch Fully continuous
Feeding Requirement / Size: ≤20mm; moisture: ≤15%; strong liquidity
Structure Horizontal rotation Double barrel single hearth Double barrel double hearth
Speed 0-2RPM 1-9RPM
Control Method Control by buttons Automatic control
Reactor Material Q245R Q245+310S
Pressure Micro negative pressure
Heating Material Diesel, natural gas, heavy oil, biomass, etc.
Heating Method Direct heating
Noise (dB) ≤80
Condenser Circulating water cooling
Rotation Method External gear rotation

Report
In order to give customers a reference, TM-Machine has sent many different kinds of samples to the testing facility. These samples are mainly coming from China, for example, wood. See the data of carbonized wood chips.
Note: besides wood chips, we also tested coconut shell charcoal, bamboo charcoal, coffee shell charcoal, etc. Leave us your need.
Kind Wood Chips
Total Water (Mt%/) 6.84%
Analysis Water (Mad%) 4.51%
Ash Content on Dry Basis (Ad%) 5.871%
Dry Base Volatile Matter (Vd%) 20.8
Dry Base Fixed Carbon (Fcad%) 68.91
Sulfur Content on Dry Basis (St.d%) 0.08
New National Standard Calorimeter Dry Basis High Calorific Value (kcal/kg) 6454
The New National Standard Calorimeter Method Receives the Base Low Calorific Value ( kcal/kg) 6088

Why is It Worthy of Investing TM-Machine Wood Chips Charcoal Making Machine
High-value Final Products
When customers take TM-Machine machines to manufacture wood charcoal, the final products have good quality, like wood chips charcoal, wood vinegar, and tar. They can be sold directly at a good price. In addition, customers can add some devices to improve their quality. Consult TM-Machine to get the recommendation.

Wood Pyrolysis Circle is Short
When investors apply TM-Machine continuous biochar production machines, the wood charcoal production circle is short. Usually, from feeding to discharging, it takes about 15-20 minutes. Moreover, this machine can work continuously. The whole production time will be reduced greatly because of this new design and high efficiency.

Wood Charcoal Manufacturing Cost is Low
After the installation finishes, the further cost is small. The costs mainly cover wood chips cost, manual labor fee, electricity cost, fuel fee, maintenance cost and other fees. Besides, there are some small costs. If you need a full cost list, we will give you a reference. Besides, we also can give you a benefits report.

Tracking Service for Life
TM-Machine will provide the tracking services for life to our customers. In the tracking period, TM-Machine will provide technical support and solutions to customers. If you need our services, just contact us right now.
Complete recycling solutions, contact our experts today

SERVICE

Reliability throughout the lifetime of your unit!
Technical Advice and Design
TM-Machine engineers will “investigate” with the customer in order to define the proper machinery, proposing the best custom-made system. According to the customer needs about materials treatment, the capacity requirement and the warehouse layout, we will find the best solution. TM-Machine always strives for the best quality and highest possible recovery rates and outputs.
Material Testing
We invite you to send us samples of your materials with a description of your reduction requirements. Our testing laboratory will gladly analyze your needs and send you a sample of the finished product for your approval. We will provide you a confidential technical analysis with the results and data.
Testing Machine Before Delivery
In order to provide customers with the best equipment quality, we provide testing machine service before delivery to ensure the normal operation of each equipment.
Installation & Commissioning & Training
M-Machine's service for recycling machines is now available worldwide. TM-Machine’s skilled technicians are available to assist with onsite installation, commissioning & training on request. This will enable customers to optimize the performance of their new plant. Customers will be briefed on all aspects relating to operation and maintenance by a TM-Machine technician. Dimensional drawings together with service requirements will be provided prior to delivery of the equipment. This will allow the customer to prepare the site and allow them to commence production in a timely fashion.
Spare Parts
Do you need advice about the right parts for your recycling machines? Our service and support experts will help find the right part and ship it to meet your needs. TM-Machine holds a adequately inventory of spare parts and their efficient service personnel will ensure that any required part will be dispatched without delay. Delivery of the spare parts may be by air, sea or courier depending on the urgency of the situation. Putting your trust in parts from TM-Machine guarantees the continuity of your work processes.
Quick Response
We assure you of a detailed reply within 24 hours upon receipt of your request, and providing you with professional advice.

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Are you looking for a suitable recycling solution for your material? Please share a few more details with us and our experts will contact you right away!
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